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Technical and Economic Feasibility for Extracting Fissile Fuel for NuclearReactors from Coal Fly Ash



I've had some interesting discussions with Alex Gabbard concerning this

subject.  Alex has given me permission to post his remarks that provide

additional details to his original article (see below).



It appears from his comments that the one major roadblock to using coal fly

ash waste as a resource is the cost of handling and  disposing of the

leftover radioactive waste after an enrichment process.  The handling and

storage of radioactive waste is routine business for us and we do it well.

However, the cost of disposal is the real barrier.  The current regs only

identify natural thorium and uranium as radioactive material when they are

"technologically enhanced".  My understanding of the current interpretation

of the regs is that burning coal does not technologically enhance the

natural products but the process of extracting these and other elements

does technologically enhance the resulting waste containing natural

products. And this technologically waste containing natural products

requires burial as radwaste.  Disposal seems the only real barrier to

taking existing waste and turning it into useful products in great demand.

We should be able to come up with solutions to overcome this barrier.

Anyone have any suggestions?



John M. Sukosky, CHP

Dominion

Surry Power Station

(757)-365-2594 (Tieline: 8-798-2594)



----- Forwarded by John Sukosky/NUC/VANCPOWER on 12/05/03 12:20 PM -----

                                                                                                                                       

                      Alex Gabbard                                                                                                     

                      <gabbardwa@ornl.g        To:       John_Sukosky@dom.com                                                          

                      ov>                      cc:                                                                                     

                                               Subject:  Re: Technical and Economic Feasibility for Extracting Fissile Fuel for        

                      12/04/03 01:33 PM         Nuclear Reactors from Coal Fly Ash                                                     

                                                                                                                                       

                                                                                                                                       









Hello John,

Many references exist for additional information on nuclear aspects of

coal. Some primary references are as follows:



1. Lyon, W. S. et al: Nuclear Activation Techniques in the Life Sciences,

IAEA, 1978

2. Valkovic, V., Trace Elements in Coal, Vol 1, CRC, 1983

3. Facer, J. F. Uranium in Coal, Rep. GJBX-56(79), USDOE, Grand Junction

office, Colorado, May 1979

4. Background Information Document (Integrated Risk Assessment); Final

Ruling for Radionuclides, USEPA Report EPA 520/1-84-002=2 Vol II, 1984

5. Coal Fired Power Plant Trace element Study, Vol 1, A Three Station

Comparison, US Dept of Commerce, PB-257293, Sept 1975

6. Wilder, R. F. et al, Recovery of Metal Oxides from Fly Ash Including Ash



Benefaction Products, Electric Power Research Institute, CS-4384, Vols 1-3,



1986



Reference 6 is an extensive study concluding that metal extraction using

1986 technology was not only economical then but a potentially significant

additional income source from power production.



Coal is, I believe, an untapped resource for a multitude of valuable

elements. For example, at least 73 elements have been identified in coal

(1), but little use is made of its ingredients other than bulk fly ash for

building materials such concrete filler. Of the elements identified in

coal, combustion throughput each year in metals alone constitutes billions

of dollars of potentially useful resources.



To calculate throughput, a coal fired plant of 1 GWe capacity requires 4-5

million metric tons of coal each year. With components expressed in parts

per million (ppm), calculating element throughput becomes easy as related

to such a plant. Determining throughput for any plant can then be

calculated as a matter of comparative capacity.



Looking at just a few metals, elemental analysis as reported in several

references (2) provides the following: Al = 26,400 ppm; Cr = 29.54; Cu =

20.38; Fe = 15,100; Hg = 0.335; Mg = 3,419; Mn = 39.5; Ni = 17.9; Pb =

10.8; Th = 4.58; Ti = 1,242; U = 2.08; V = 45.49; Zn = 26.42; Zr = 30.

Thus, calculating annual throughput of these metals is simple: (4 million

metric tons) x (concentration in ppm) = throughput in metric tons per 1 GWe



plant. Consequently, annual throughput of elements in metric tons: Al =

105,600; Cr = 118; Cu = 81; Fe = 60,400; Hg = 1.3; Mg = 13,676; Mn = 158;

Ni = 72; Pb = 43; Th = 18.3; Ti = 4,968; U = 8.3; V = 182; Zn = 106; Zr =

120.



Since the US consumes coal annually at a rate equivalent to about 250

plants of GWe capacity, multiplying these tonnages times 250 arrives at

nationwide throughput of these metals. Using metal spot market prices of

1995, just these 15 metals comprise a worth of about $100 B/yr wasted in

the US alone. Worldwide coal usage is greater than 5x US usage, thus at

least a factor of five higher in value.



Using the petrochemical industry as a model, which did not exist a hundred

years ago, one can project the potential value of coal as a resource in the



coming century. However, "folklore" continues to say, "if it were

economical, we would be doing it." In EPRI's study of 1986 (6), the

conclusion based on currently available technology was that extraction of

metals for sale to available markets would be profitable. Yet, no such

undertaking has resulted for a number of reasons. The radioactivity in the

U and Th components in coal are instructive in understanding why.



Since these elements are radioactive, and since their age in coal is such

that each daughter is populated in secular equilibrium, a total of 39

radioisotopes from the parents U-238, U-235 and Th-232 (+ K-40 naturally

occurring in potassium in coal, K = 4,550 ppm) yields 40 radioisotopes in

coal. Secular equilibrium allows calculating radioactivity and

radiotoxicity resulting in about 60 Ci/yr of activity and greater than 100

gm Pu-239 equivalent (Hazard Equivalent Plutonium) for each 1 GWe/yr. The

quantity of U + Th = 4(6.66 ppm) = 26.6 metric ton largely collected in ash



ponds indicates that as coal is burned, its volume decreases to about 1/10

the original volume. Consequently, the rad-stuff in the ash is enrichened

proportionately, to about U = 11 ppm and Th = 45 ppm. Analyses of raw fly

ash has shown radioactivity to be several times background.



As a result of further depletion of coal ash of valuable elements such as

metal oxides, the total volume of remaining ash declines while

concentrating the U + Th families. Ultimately, when all other ingredients

are removed, handling metric tons of residual U + Th and associated

radioactivity will drive the cost of handling combustion wastes into the

prohibitive range because of regulatory requirements on handling, storing,

shipping, etc nuclear material. Whether or not a market exists for such

large volumes of radiological material is questionable, and even if

collected uranium oxide is sold at ~$2000/lb, the non-marketable rad

species will likely incur significant long term cost.



Thus, no one is interested in tapping coal of its resources knowing the

regulatory climate associated with rads. Meanwhile, coal combustion waste

streams do contain these materials that are constantly and freely exhausted



to the biosphere, with EPA's blessing (4,5).



Regarding U-235: natural uranium, as found in coal, contains about 0.71%

U-235. Technologies for separation of U-235 are well known but tightly

controlled. They are also costly, time consuming and difficult processes.



Hope this is helpful.



Alex Gabbard

Oak Ridge National Laboratory

Metals and Ceramics Division

P.O. Box 2008

Oak Ridge, TN 37831-6090







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